Sample Making | Material Prep

Sample Making

Packaging sample making is the process of creating a physical prototype or mock-up of a product’s packaging design. This allows designers and manufacturers to evaluate the functionality, durability, and overall appearance of the packaging before it goes into mass production.

The sample making process typically involves creating a 3D model of the packaging design using specialized software and printing equipment. The model is then cut, folded, and assembled by hand to create a physical prototype that accurately represents the final product.

Packaging sample making is important for several reasons. First, it allows designers to test and refine the design to ensure that it meets the needs of the product and the consumer. It also allows manufacturers to test the functionality and durability of the packaging, identify any potential production issues, and estimate the cost of production.

Creating a packaging sample can also help to streamline the production process, as any necessary revisions can be made before the packaging goes into mass production. This can save time and money, and ensure that the final product meets the desired quality standards.

Packaging sample making is performed in-house. The final output is a physical prototype of the packaging design that can be used to evaluate the design and make any necessary revisions before the packaging goes into mass production.


Chipboard, also known as paperboard or cardboard, is a type of paper-based material that is made from recycled paper fibers. It is a low-cost, lightweight, and relatively strong material that is commonly used in a variety of applications, including packaging, bookbinding, and printing.

Chipboard is made by compressing layers of recycled paper fibers together to create a dense, stiff material that is resistant to bending and tearing. It is available in a range of thicknesses, from thin sheets to thick boards, and can be easily cut, scored, and folded to create a variety of shapes and sizes.

One of the primary uses of chipboard is in the production of packaging, particularly for products that do not require high-end or decorative packaging. It is commonly used to create boxes, cartons, and other types of containers, as well as protective packaging materials like inserts and dividers.

Chipboard is also used in the production of book covers, binders, and other types of stationery products. Its stiffness and durability make it a popular choice for creating products that need to withstand heavy use and handling.

In printing, chipboard is often used as a backing material for pads, posters, and other types of promotional materials. It can also be used as a substrate for printing labels and tags.

Overall, chipboard is a versatile and cost-effective material that is widely used in a range of applications. Its strength, stiffness, and ease of use make it an ideal choice for packaging, printing, and bookbinding needs where a lightweight yet durable material is required.

Custom foam inserts are inserts made of foam that are cut to fit specific items or products. These inserts are often used to protect fragile or delicate items during shipping, storage, or transportation.

Custom foam inserts are typically made from a variety of foam materials, such as polyethylene foam, polyurethane foam, or closed-cell foam. The foam is cut to fit the specific item it is intended to protect, and can be designed to hold the item securely in place.

Custom foam inserts are commonly used in industries such as electronics, medical devices, aerospace, and automotive. They can be created using a variety of techniques, including CNC routing, waterjet cutting, or die cutting.


There are many companies that specialize in creating custom foam inserts, and they often offer design services to help customers create the best possible solution for their specific needs.

Foil | Print

Foil stamping is a printing technique that involves pressing a thin sheet of metallic or colored foil onto a surface using heat and pressure. This technique is often used to add decorative elements to paper products such as business cards, invitations, book covers, and packaging.

During the foil stamping process, a die is created with the desired design. The die is heated and pressed onto the foil, which is then transferred onto the surface being stamped. The heat and pressure cause the foil to adhere to the surface, creating a metallic or colored design.

Foil stamping can be used on a variety of materials, including paper, leather, and plastic, and can be combined with other printing techniques such as embossing or debossing for added depth and texture. Foil stamping can also be used to add a luxurious and elegant touch to products and packaging, making them stand out and enhancing their perceived value.

There are many foil colors and finishes to choose from, including metallic, matte, holographic, and even translucent options. Foil stamping can be done on both small and large runs of products, making it a versatile option for businesses of all sizes.


Four color offset printing, also known as CMYK printing, is a widely used printing technique used to reproduce full-color images and text. The acronym CMYK stands for Cyan, Magenta, Yellow, and Key (black), which are the four ink colors used in this printing process.

In four color offset printing, the image is separated into four different color plates, each corresponding to one of the four ink colors. These plates are then used to transfer the ink to the paper, with each color being printed separately in a specific order (Cyan, Magenta, Yellow, and Black) to create the final full-color image.

Four color offset printing is ideal for high volume printing jobs, such as books, magazines, and brochures. It is also suitable for printing high-quality images, such as photographs and artwork, with vibrant colors and sharp details.

The advantages of four color offset printing include consistent and high-quality printing, the ability to print on a variety of paper stocks, and cost-effectiveness for large volume printing jobs. This printing technique is also capable of reproducing a wide range of colors and shades, making it a versatile option for printing full-color materials.


Paper Preparation

Paper sheeting and trimming is a process used in the production of various types of paper products, including packaging, printing, and writing paper. The process involves cutting large rolls of paper into smaller, more manageable sizes or sheets, depending on the needs of the customer or end user.

The paper is fed through a sheeter, which cuts the paper into individual sheets of the desired length. The sheeter can be programmed to cut the paper to precise dimensions, allowing for high-speed production of large quantities of paper sheets.

During the trimming process, the edges of the paper sheets may be trimmed to ensure that they are straight and uniform. This is done using our guillotine cutter, which can be adjusted to cut the paper to the desired width and length.

After the paper has been sheeted and trimmed, it may be bundled or packaged for shipment to customers or further processing. The process of paper sheeting and trimming requires specialized equipment and expertise to ensure that the final product meets the desired quality standards and specifications.

Overall, paper sheeting and trimming is an essential process in the production of various types of paper products, and it is critical for ensuring that the paper is cut to the correct size and shape for its intended use.

Box Blanks Prep | Scoring

Rigid setup boxes are a type of premium packaging commonly used for high-end products such as luxury cosmetics, jewelry, and electronics. The boxes are made of thick, high-quality paperboard and feature a rigid construction that provides excellent protection for the contents. The process of scoring is an important step in the production of rigid setup boxes, as it allows the box to be folded into the desired shape.

The scoring process for rigid setup boxes is similar to that of folding cartons, but with some key differences. The score lines are typically deeper and wider, to accommodate the thicker and stiffer board used in the construction of the box. The scoring is also done using specialized equipment, such as a scoring machine with a longer blade or a rotary scorer.

The scoring process for rigid setup boxes can be done in several ways. One method is to use a “kiss-cut” scoring method, where the blade only partially cuts through the board to create a crease. Another method is to use a “crush score” method, where the blade presses down on the board to create a crease without cutting through it.

Once the board has been scored, it can be folded into the desired shape and glued or stitched together to create the final box. The scoring process is critical to the success of the final product, as it ensures that the box can be assembled easily and accurately without cracking or tearing.

Overall, scoring is an essential step in the production of rigid setup boxes, and it requires specialized equipment and expertise to ensure that the final product meets the desired quality standards.

Box Blank Prep | Die Cutting

Box board die cutting is a process used in the production of rigid boxes. The process involves using a specialized machine called a die cutting press or die cutter to cut out the shape of the box or packaging from a flat sheet of board.

Die cutting involves using a steel rule die, which is a tool made up of sharp blades bent into the shape of the desired box or packaging. The die is mounted onto a press, which applies pressure to the die and the board to cut out the shape. The die can be customized to include creases, perforations, and other features needed to create the desired box or packaging.

The die cutting process is precise and efficient, allowing for high-speed production of large quantities of boxes or packaging with consistent accuracy. It can be used on a wide range of box board materials, including solid bleached sulfate (SBS) board, coated recycled board (CRB), and uncoated recycled board (URB). The thickness and stiffness of the board will affect the pressure and speed required to cut out the shape.

After the board has been die cut, it can be further processed and assembled into the final box or packaging. This may involve additional steps such as folding, gluing, stitching, or other finishing techniques.

Overall, box board die cutting is an essential process in the production of paperboard packaging, and it requires specialized equipment and expertise to ensure that the final product meets the desired quality and functionality standards.